Automatic Robot Polishing System for High Precision Metal Finishing
FINISHED SAMPLES
PRODUCT INTRODUCTION
● The system is used to polish different, round air tanks with already mounted attachments. The accessibility of the complete surface is limited by the attachments. All accessible surfaces, which can be reached with a round polishing brush, are polished.
● The system consists of an input station with rotary table and two component shelves, a robot and two polishing stations with two polishing brushes each.
● The Fanuc robot with mounted force sensor and a drive for rotating the component will have a gripper that grabs both tanks on an attachment and picks them up from the table. The component is then pre-polished with the help of two coarse brushes. Two further brushes for fine polishing are approached after coarse polishing. After completion, the component is placed back on the rotary table.
● The system is fully enclosed and can be entered through a safety gate with security lock .
● In order to achieve CE conformity, the robot is equipped with special safety technology. In addition to the installation of protective walls, this also includes the installation of special sensors for monitoring the work area.
APPLICATIONS
1. Faucets
2. Automobile spare parts
3. Locks and door handles,Zamak Handle,Door Hinges,Aluminum handles;
4. Automotive components: bumpers, supports, bars, wheel rims.
Machine Layout
TECHNICAL PARAMETERS
1 |
Robot Cell (FANUC) |
M20iD/35 |
2 |
Sand Belt Machine |
1421*1625*2385mm |
3 |
Cloth wheel polishing machine |
1000**1500*2200mm |
3 |
Double-layers feeding table |
Charging tray dimension: 400*500*15 mm |
4 |
Fixture |
|
5 |
Max. Power of sand belt machine |
16 KW |
6 |
Max. Power of cloth wheel polishing machine |
17.5 KW |
7 |
Machine base |
|
8 |
Voltage |
380V |
9 |
Sand Belt specification |
4000MM/2500MM |
10 |
Max. Liner speed of grinding |
29M/S |
11 |
Max. Liner speed of polishing |
45M/S |
12 |
Three-phase induction motor |
3KW-4P(1440r/min) |
Warranty and After-Sales Service
Code |
Items |
Details |
Remarks |
1 |
Machine warranty |
12 months |
|
2 |
Service response time |
Within 24 hours |
|
3 |
Installation and Commissioning Fees at End User Site |
- Within 10 days included - Over 10 days: USD 200 per day and per person plus travel costs and accommodation - Translator cost will be paid by end user, additional travel costs, meals, accommodation |
Notes
1. Random attached 1set fixture, buffs, and polishing wax.
2. Payment terms: 50% TT deposit after contract is signed; 50% TT payment before delivery.
3. Delivery time: 90 days after contract is confirmed.
Contact
Our Company
Xiamen Dingzhu Intelligent Equipment Co., Ltd. (est. 2016) is a global leader in intelligent manufacturing solutions specializing in low-pressure die casting, grinding, polishing, and automation systems. Our core offerings include automatic LPDC machines, robotic cell grinding/polishing systems, CNC polishing equipment, and turnkey production lines, serving industries such as water meter casting, door locks, auto parts, and precision deburring.
With exports to 30+ countries (Turkey, India, Mexico, USA, Southeast Asia, etc.) and partnerships with top brands like Kohler and TOTO, we empower manufacturers with safer, greener, and smarter production through proprietary technologies like dynamic pressure control and multi-axis robotic algorithms.
50+ patents and a 60+ R&D team drive innovations in low-pressure casting and robotic automation. We deliver end-to-end solutions—from mold design (CAE simulation) to lean factory layouts—backed by 24/7 global support, localized service centers (India, Turkey, Egypt), and 48-hour on-site assistance.
CE-certified with strict material inspection and a 1-year warranty, we prioritize eco-friendly practices and operational excellence. Committed to "liberating workers' hands," Dingzhu envisions leading the future of intelligent automation, helping clients achieve productivity breakthroughs and sustainable growth.
Partner with us to transform your manufacturing with cutting-edge technology and world-class expertise.
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